Client:
Al-Nour Manufacturing
Project:
Network reliability
A partnership to modernize operations through real-time data analytics and automated control systems, targeting major cost savings and emissions reduction.
Problem Statement
The client faced escalating energy costs and lacked visibility into real-time consumption trends, presenting both a challenge and an opportunity to embrace digital transformation.
Project Objectives:
Reduce energy expenditures by at least 15%.
Achieve ISO 50001 energy management compliance.
Improve visibility of energy data across all sites Improve visibility of energy data across all sites.
Enable predictive maintenance and proactive monitoring.
Scope of Work and Key Deliverables:
Energy consumption assessment of all production lines.
Installation of IoT sensors and smart meters.
Data integration with existing ERP system.
Custom dashboards for real-time monitoring.
Staff training and post-launch support.
Proposed Solution
Deployed a cloud-based energy management platform, combining advanced sensors with analytics dashboards to provide actionable insights and fully automated reporting.
Financial Analysis
SAR 120,000
Total Investment
$35,000
Estimated Annual Savings
3.5 years
ROI
2.8 years
Payback Period
Benefits vs Risks
Benefits
Lower operational costs
Higher energy efficiency
Compliance with regulations
Predictive maintenance
Risks
Initial tech learning curve
Data privacy concerns
Dependence on digital infra
Unexpected integration delays
Alternatives Considered
Altenative 1
Manual energy audits only
Altenative 2
Third-party managed service
Altenative 3
No action
Implementation Plan
Week 1
Kickoff Workshops
Weeks 2–4
Site Audits & Hardware Installation
Week 5–7
Site Integration
Weeks 8–9
Dashboard and Reporting Setup
Weeks 10–11
Staff Training & Go Live
Weeks 12–24
Performance Review
Key Outcomes
Achieved a 17% reduction in overall energy costs within the first six months.
Improved data visibility enabled a 25% decrease in unplanned equipment downtime.
Secured ISO 50001 energy management certification ahead of schedule.
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